Process Controls Corporation - EKATO

EKATO ESM Magnetic Safety Agitators are designed for mixing hazardous material where separation between the product and the surrounding environment is a key equipment consideration.

The ESM design uses a hermetic seal between the product and environment, which EKATO identifies as a product-leakage prevention feature even in agitator breakdown conditions.

For Process Controls Corporation customers evaluating magnetic safety agitators, the ESM provides a specialized EKATO agitator option for process applications that require defined pressure capability, product-wetted material selections, and approval considerations as part of equipment specification.

Process Controls Corporation - EKATO Magnetic Safety Agitators ESM

EKATO lists the ESM with motor power from 5 to 200 kW, shaft diameters from 40 to 100 mm, and an operating pressure range from vacuum to 100 bar. The product data also identifies EKATO high-efficiency impellers and conventional impellers, product-wetted material options including rust- and acid-resistant steels, nickel-base alloy, Duplex and Super Duplex steels, titanium and titanium alloys, and approvals for ATEX 2014/34/EU and GOST TR-ZU 010/2011.

Standard design elements include drive versions with fixed or variable shaft speeds, flat and helical gearbox types, optimized magnetic couplings, double bearing of the shaft inside the lantern, a canned magnetic rotor, a pressure compensator with bypass function, and an additional seal.

EKATO also notes that parameters such as shaft speed, temperature, and pressure can be monitored, with a cooling flange available for high operating pressures.

Key Characteristics

  • Magnetic safety agitator design for mixing hazardous material
  • Hermetic seal between product and environment
  • Motor power range from 5 to 200 kW
  • Shaft diameter range from 40 to 100 mm
  • Operating pressure range from vacuum to 100 bar
  • EKATO high-efficiency impellers and conventional impellers listed as impeller-system options
  • Product-wetted materials include rust- and acid-resistant steels, nickel-base alloy, Duplex and Super Duplex steels, titanium and titanium alloys
  • ATEX 2014/34/EU and GOST TR-ZU 010/2011 approvals listed by EKATO
  • Fixed or variable shaft speed drive versions
  • Flat and helical gearbox types listed
  • Optimized magnetic couplings
  • Double bearing of the shaft inside the lantern
  • Canned magnetic rotor
  • Pressure compensator with bypass function
  • Monitoring available for parameters such as shaft speed, temperature, and pressure
  • Cooling flange available for high operating pressures

Ideal Applications

  • Mixing applications involving hazardous material
  • Process environments where product-to-environment separation is a key agitator selection factor
  • Applications requiring a magnetic safety agitator rather than a mechanically sealed agitator configuration
  • Installations requiring agitator selection based on defined motor power, shaft diameter, pressure range, material, and approval requirements
  • Processes where monitoring of shaft speed, temperature, or pressure may be part of the agitator configuration
  • High operating pressure applications where a cooling flange may be evaluated as part of the equipment design

Industries Served

  • Chemical

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