Process Controls Corporation - Omega Thermo Products

OMEGA Thermo Products Heat Recovery Banks are industrial heat transfer assemblies used to capture heat from exhausted or vented process streams and apply that recovered heat to preheating applications.

In plant environments where usable heat is lost through wet gas or liquid streams, heat recovery banks provide a way to transfer available thermal energy back into the process instead of allowing it to leave the system unused.

Process Controls Corporation - OMEGA Thermo Products Heat Recovery Bank

OMEGA identifies these products for energy recovery applications involving the right combination of heat source, temperature, moisture, and flow conditions.

Heat Recovery Banks are designed for process applications where recovered heat may help reduce natural gas utility demand, lower thermal loading to effluent systems, and reduce visible vapor emissions. OMEGA notes that these units may be used with wet gas and liquid streams and are adaptable to existing flange patterns, locations, and overall size requirements when replacing or modifying an existing installation.

For Process Controls Corporation customers evaluating industrial heat recovery equipment, Heat Recovery Banks fit within the broader category of custom fabricated heat transfer assemblies.

They should be distinguished from ice banks, falling film chillers, industrial ice machines, clamp-on plates, immersion heat exchangers, and tank-mounted heating or cooling jackets.

Heat Recovery Banks are intended for recovering available process heat and applying it to compatible preheating or energy recovery duties, with final configuration dependent on the specific process stream, installation requirements, and operating conditions.

Key Characteristics

  • Industrial heat recovery bank for exhausted or vented plant process heat
  • Used to transfer recovered heat into preheating applications
  • Applicable to wet gas and liquid stream heat recovery applications
  • May support reduction of vapor plumes and thermal loading to effluent systems where conditions allow
  • Designed for adaptability to existing flange patterns, locations, and overall size requirements
  • OMEGA identifies typical stainless-steel material options including 304, 316, Duplex 2205, and other alloys
  • Energy load range is application-dependent and listed by OMEGA as ranging from 2.5 MMBtu/hr to over 30 MMBtu/hr depending on flow rates, water needs, and temperatures
  • Configuration depends on heat source, temperature, moisture, and flow conditions

Ideal Applications

  • Process heat recovery
  • Preheating applications
  • Wet gas stream heat recovery
  • Liquid stream heat recovery
  • Vapor plume reduction applications
  • Applications where recovered heat can be reused within the plant process
  • Replacement or retrofit situations requiring adaptation to existing installation patterns

Industries Served

  • Fry Cookers
  • Rendering Cookers
  • Brew Kettles
  • Dryers
  • Paper Mill Applications
  • Ethanol Facility Applications
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